logo-nuovo-2 logo-small
  • Home
  • Machines
  • Laminating
  • Bonding

LAMINATING Machines for bonding, spread-coating and foil effects

Bonding

TEXTILES, FILMS AND MEMBRANES, WOOD AND METAL PANELS
This section is dedicated to standard and custom machines for bonding two or more substrates with:

  • hot-melt polymers
  • fusible film/web materials

FIELDS OF APPLICATION:

  • Fashion
  • Automotive
  • Luggage
  • .....

Hot-melt textiles and flexible materials

UNIFORMITY OF BONDING
An exclusive method of heating the cylinders, patented by Monti Antonio SpA, allows optimum control over the viscosity of a wide range of polymers (PUR, thermoplastic, pressure sensitive), guaranteeing their perfectly uniform distribution and therefore an even and consistent bonding action
WIDE RANGE OF OPERATING TEMPERATURES
Our patent cylinders guarantee optimum performance even at high temperatures, enabling ease of use both with low-melting polymers and with thermoplastic polymers (220-230 °C)
POLYMER DISTRIBUTION TECHNIQUES
Distribution using engraved cylinder or full-surface coating. We also supply modular machines capable of operation using both application techniques: in effect, our exclusive modular system is able to provide two machines in one!
MANAGEMENT OF SUBSTRATES DURING BONDING PROCESS
With our broad experience, we can advise on the best devices for managing and handling materials to be treated (fabrics, foams, non-wovens, membranes, films, papers, etc.), continuous or cut piece
MACHINE CONFIGURATION
Machines on offer range from notably compact All in One units to complex lines with unwinders and winders for jumbo rolls, various types of accumulators, custom devices, etc
OTHER FUNDAMENTAL ELEMENTS
  •  eco-friendly process (no solvents whatever)
  • ease and versatility of use
Mod. 908 MODULAR
Mod. 908 MODULAR

Modular calender for full-coating and bonding

  • Ø mm 350
Mod. 913/914
Mod. 913/914

Single application calender for full-coating and/or bonding

  • Ø mm 350
Mod. 908/913/914 ALL IN ONE
Mod. 908/913/914 ALL IN ONE

Compact version for bonding and coating

  • Ø mm 350
Mod. 919
Mod. 919

Revolver calender for bonding and/or coating

  • Ø mm 235
Mod. 912
Mod. 912

Calender for bonding and coating of existing lines

  • Ø mm 350
Mod. 918
Mod. 918

Calender for bonding and coating of rolls or pieces for existing and custom-made lines

  • Ø mm 350

Hot-melt panels

UNIFORMITY OF BONDING
An exclusive heating system for dosing cylinders — patented by Monti Antonio SpA — allows optimum control of viscosity and a faultlessly uniform distribution of polymers onto the substrates selected for their application
WIDE RANGE OF OPERATING TEMPERATURES
Our patent cylinders guarantee superior performance even at high temperatures, with the result that low-melting polymers and high-melting polymers (220-230°C) can be used with equal ease
POLYMER DISTRIBUTION TECHNIQUE
  • Full surface coating
  • One side coating
  • Both sides coating
  • Synchro and reverse coating
PRODUCTION AND QUALITY ADVANTAGES COMPARED TO THE USE OF CONVENTIONAL GLUES 
  • eco-friendly process (no solvents whatever)
  • ease and versatility of use, guaranteeing the end user considerable benefits, namely:
  • high resistance to heat and humidity
  • notably uniform final surfaces
  • versatility in selection of bondable materials (glass, aluminium, plastic laminates and glossy acrylic films, etc.)
  • reduction of post-lamination waiting times
  • reduction of space occupied by the production line
  • eco-friendly process (no solvents whatever)
  • ease and versatility of use
  • wide choice of adhesives depending on the substrates to be bonded or laminated

 

Mod. 915
Mod. 915

Calender for full-coating and bonding with hot-melt

  • Ø mm 350
Mod. 918
Mod. 918

Calender for bonding and coating of rolls or pieces for existing and custom-made lines

  • Ø mm 350

Film-Web

UNIFORMITY OF APPLICATION
An exclusive heating system for cylinders — patented by Monti Antonio SpA — allows optimum control of viscosity for a wide range of films (single and multi layer), as well as thermoplastic and pressure sensitive webs, guaranteeing uniform and consistent bonding
WIDE RANGE OF OPERATING TEMPERATURES
The wide range of temperatures obtainable with our patented cylinders (ambient up to 230 °C) means that films and webs of varying composition, activated at different operating temperatures, can be easily processed
MACHINE CONFIGURATION  
  • for bonding of cut pieces, see presses in the heat transfer, sublimation and piece-to-piece print section
  • different operating speeds obtainable with heated cylinders from 200 up to 1500 mm in diameter
  • cylinder widths from 750 up to 5200 mm
  • machines on offer range from notably compact units to complex lines with unwinders and winders for jumbo rolls, accumulators, custom devices, etc.
OTHER FUNDAMENTAL ELEMENTS
  • eco-friendly process (no solvents whatever)
  • ease and versatility of use
  • quick and simple change of film/web material
WIDE RANGE OF APPLICATIONS
Multi-capable machines also suitable for:  
  • sublimation transfer printing
  • setting disperse and/or pigment inks printed directly onto fabrics
  • “crush” heat-setting
  • embossing of PVC and polyurethane with release papers
  • transfer onto PVC
  • spread-coating with thermoplastic films/webs
  • foils, special effects and micro dots

Pneumatic Machines

ADJUSTABLE OPERATING PRESSURE
With special pneumatic pressure rolls, the force applied can be set easily and accurately at levels up to 12-14 kg per linear cm
MANAGEMENT OF SUBSTRATES DURING BONDING PROCESS
With our broad experience, we can advise on the best devices for managing and handling materials to be treated (woven fabrics, mono and bi-stretch fabrics, backing films, release papers, eco-leather, PUR and PVC films, fabric, foam, non-woven fabrics, membranes, films, paper, etc.)
 
Mod. 71/74
Mod. 71/74

Calender for bonding and printing

  • Ø mm 500 (Mod. 71)

    Ø mm 1000 (Mod. 74)

Mod. 903
Mod. 903

Calander for bonding and printing

  •  Ø mm 350

Mod. 91IP
Mod. 91IP

Calender for bonding and printing

  • Ø mm 500

Mod. 93
Mod. 93

Calender for bonding and printing

  • Ø mm 500

Mod. 902 IP
Mod. 902 IP

Calender for bonding and printing

  •  Ø mm 1000

Mod. 906
Mod. 906

Calender for bonding and printing

  •  Ø mm 1000

Hydraulic Machines

HYDRAULIC OPERATING PRESSURE

This series of high pressure calendering machines was developed specifically for the application of metallic foils and films with micro dots effect, and for all applications that require the use of special hydraulic pressure cylinders allowing an adjustment of applicable force up to 60 kg per linear cm

MANAGEMENT OF SUBSTRATES DURING BONDING PROCESS
With our broad experience, we can advise on the best devices for managing and handling materials to be treated (woven fabrics, mono and bi-stretch fabrics, backing films, release papers, eco-leather, etc.)

Mod. 93 SP
Mod. 93 SP

Special calender using hydraulic pressure

  • Ø mm 500

Mod. 94 SP
Mod. 94 SP

Special calender using hydraulic pressure for existing lines and custom-made lines

  • Ø mm 500